REAR AXLE CELL

This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.

Description

This is a complete automated solution for 3 wheeler rear axles. Some of the salient features of this cell are:- ·

No centering facing required as centering is done on the machine itself ·
Live turrets on both sides ( Special BMT type) for drilling and centering operations ·
Complete turning of stem in the first setup ·
Complete Flange turning and drilling in the second setup ·
Linear Scales to ensure highest accuracy while machining ·
Camera for orientation of the job and proper butting ·
High pressure coolant for chip breaking and increase tool life ·
Sister tools for un interrupted longer production ·
Clampsys to protect against blunt and broken inserts ·
Marshall proprietary smart screens for easy operation ·
Robot for loading unloading

This is a two setup solution for a job which was being done in 5 setups previously. It saves a lot of space and reduces the floor to floor time. This is the ideal solution for such a component and with a robot we can easily achieve an OEE greater than 90%.

SPECIFICATIONS
CAPACITY
Swing Over Carriage Cover (mm) 360
Maximum Turning Dia. (mm) 260/320
Maximum Turning Length (mm) 350
with Tailstock
MAIN SPINDLE
Spindle Nose (Standard) A2-6
Front Bearing Bore (mm) 100
Maximum Bar Capacity (Std.) (mm) 52
SPINDLE DRIVE
Spindle Motor rated power (KW) 11/15
Inf. Variable speed range (rpm) 100-3200
RAPID TRAVERSE
STANDARD
X-axis (m/min.) 24
Z-axis (m/min.) 24
TOOL TURRET
No.of Stations (Std.) 8
Tool of Cross Section 25*25
Max. Boring Bar Dia. 40
POSITIONING REPEATABILITY
X-axis (m/min.) + 1.5 Microns
Z-axis (m/min.) + 2 Microns
CNC Controls:SIEMENS 828D(SL)/ FANUC 0i mate TD Weight (approx.) (Kg) 6000

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